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Another approach is to try paper/cardstock and fiberglass. We've had a few peeps make "duct tape dummies" (google it to see how to do it) and then just lay paper and fiberglass down over top to make chest armor that fits right to their body and shape.The thread below this titled "you could kill someone with those things" is a good resource for the fiberglass method http://mercs.firespray.net/forum/index.php?topic=16740.30
I'm not as busty as some girls but I know several local girls have had good luck using mannequins for chest plates. You just buy a hanging half mannequin off ebay and then cut it up to your liking. Just don't forget to get rid of the nipples lol