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Unless you know what your doing when building all your parts you really can't do anything cheaper than 400 dollars. I built every part of my kit besides my soft parts so that took the price waaaay down but only reason I built my kit is because I knew what I was doing and I was sure I could do it cheap and get it looking good. If you don't know what your doing you either need to take it real slow (you do have time) to do it cheap, or out source your parts to try to get one quicker which will drive the price way up. But just to give you an idea my kit cost me about 300 dollars to make. Helmet and all but again I made everything besides my soft parts and with those I did alot of shopping around which took me a great deal of time.
Switch to Legacy Vod. http://mercs.firespray.net/forum/index.php?topic=35805.0=)