Here is a quick update.
I'm trying to finish up the individual pieces, so by the end of the week I'll spray the latex paint. I am currently working on the patterns for the gauntlets and leg armor. And then look for a belt with buckle and add the other pieces.
I think I can still complete the project before the Anaheim Wizard Con April 17th.
Visor is not flush glued to the latex cowl. Sides have openings to aid in breathing and air circulation.
Shoulder armor made from sintra. I'll attach these via botton or velcro. Also have the foam pieces for the left and right thigh. The armor of the Neo Crusader is not symetric.
Torso Armor - I'll define the chest armor by paint and I still need to add the back plate and side strips.
Back armor - the back side has the zipper, so I was thinking of attaching the back plate in one half of the back, then have velcro to the other half.
At this point the shoes don't look complete. But once I spray it with latex, then finish it up with the blue paint, then it'll complete the outfit.
I decided to go with a Nerf Longshot rifle. I think my Neo Crusader will be a rifleman.